Sander

Metal deburring, chamfering, and brushing

The process involves the removal of burrs, the rounding of sharp edges, and the polishing of surfaces on workpieces cut by laser cutting. The core grinding station employs a combination of powerful wide sanding belts and flexible grinding rollers to ensure consistent and uniform grinding results. The efficient and clean processing characteristics make the workpieces suitable for subsequent processes such as edge folding, surface coating, and welding, eliminating the inefficiencies, dust generation, and inconsistencies associated with manual grinding. The conveying system utilises vacuum suction, facilitating batch processing of multiple specifications with uniform thickness.

The Equipment Features:

Welding frame is sandblasted and powder-coated for a durable, rigid finish.
Powerful wide sanding belts for pre-processing large burrs or surface brushing
Servo-controlled lifting and precise grinding
Eight sets of flexible grinding rollers, with adjacent sets rotating in opposite directions to ensure thorough contact between abrasive sanding belts and every corner of the workpiece.
Vacuum conveying platform capable of processing small workpieces
Targets only the edges and holes of the workpiece, with minimal impact on the surface;
Capable of processing workpieces with micro-formed surfaces or machined surfaces.
Long consumable lifespan with uniform consumption.
With an integrated LED light source for observing internal processing conditions.
Touchscreen-based user-friendly interface

Inner Structure of Roll Sander

We leave no stone unturned, scrutinizing every minute detail in our work with unwavering precision. Our commitment to excellence drives us to consistently pursue perfection, ensuring that every project we undertake is executed flawlessly and exceeds expectations. This meticulous approach is the cornerstone of our success, reflecting our dedication to delivering unparalleled quality in all that we do.

Best Applications

For copper, aluminum, or other metal flat workpieces with good cutting quality, consider using a grinding roller machine without sandbelt grinding.
For pre-processing of large burrs, such as workpieces cut by laser or plasma, which have significant slag or slag residues; or for special metal materials like high-hardness alloy materials, multiple sets of powerful wide sandbelt burr pre-processing units can be used in conjunction with six brush rollers for processing.
For special industry requirements involving chamfered surfaces, wide sandbelt wire drawing components can be arranged after the flexible grinding roller.
Flexible grinding equipment with a processing width of 1600mm.

Suitable for processing

Metal materials such as carbon steel, stainless steel, aluminum, and copper.
Processing of workpieces with protective film while retaining the protective film to a greater extent.
Deburring of workpieces with a thickness ranging from 0.5 mm to 500 mm and a width of up to 1300 mm.
Large chamfering process requirements prior to spraying.

Processing Results

We are thrilled to share that we have successfully removed all burrs and sharp edges from parts using state-of-the-art deburring technology and equipment. This ensures that the parts meet the highest safety and functional standards, which our customers have really appreciated. The results speak for themselves: the part performance and service life have significantly improved. In a polishing project for a luxury watch manufacturer, we used professional polishing agents and special processes to create a stunning mirror-like finish. This has highlighted the exquisite design, and the customers have been absolutely delighted with the finished product, which has driven sales growth. For a project with an aerospace component supplier, we performed chamfering to eliminate sharp angles and reduce stress concentration. The precise process was absolutely key to making sure the parts met the stringent standards required, and the client was thrilled with our attention to detail and surface treatment. This meant we were able to secure a contract with a major manufacturer. These cases are a testament to our unparalleled expertise in deburring, polishing, and chamfering services, and we are dedicated to surpassing your expectations.